The shop floor speaks. Now your data can answer.

Conversational analytics built for Tier 1 suppliers, OEMs, and contract manufacturers — turning MES, ERP, quality, and supplier data into the answers your operations team is already asking out loud.

OEM TIER 2 TIER 2 TIER 1 ALERT

Manufacturing data is everywhere — and unreachable when it counts.

Auto and discrete manufacturing run on a patchwork of MES, ERP, PLM, quality, and supplier portal systems. The data exists. The answers don't — or they take two days, three Excel files, and four meetings to assemble. By then, the line has moved.

PAIN / 01

Supplier exceptions are reactive

You learn a Tier 2 component slipped only after assembly fails — not when the supplier's own data first showed drift. Quality escapes become recalls.

PAIN / 02

OEE answers live in a spreadsheet

Availability, performance, quality — three numbers, four sources, a weekly report. Shift leads can't compare today against last Tuesday without a BI ticket.

PAIN / 03

Quality root cause takes weeks

When PPM spikes, the engineer who can correlate it across supplier lot, line operator, ambient temperature, and shift is buried in CSV exports for ten days.

PAIN / 04

Plant comparisons are political

Two plants report KPIs slightly differently. Headquarters can't tell whether Plant B is genuinely better or just measuring differently. Decisions get made on vibes.

PAIN / 05

EV transition outran the BI roadmap

New SKUs, new chemistries, new battery suppliers — and the BI team is six months behind on dashboards that already need rebuilding. Operations runs blind.

PAIN / 06

Cost-down conversations lack receipts

Finance asks where the $3M in unplanned overtime went. Operations knows it was the November supplier rework. Proving it on paper takes three weeks.

We don't replace your stack. We translate it.

Data Dialogix sits over your existing MES, ERP, quality, and supplier systems. We don't move your data; we make it speak. Your engineers, plant managers, and procurement leads ask questions the way they'd ask a colleague — and get answers backed by the actual underlying systems, with the SQL and the lineage attached.

For automotive, that means we model the way you think: by program, by line, by supplier, by lot, by shift. Not by table name, not by SAP transaction code. When someone asks "what's our scrap rate on the F-series headliner this week," the platform knows which program, which BOM, which line, and which time window — and shows you the answer in fifteen seconds.

We started in Detroit for a reason. Every founding engagement runs through Tier 1 and OEM operations teams who tell us, directly and unfiltered, what's broken about every analytics tool they've tried. The platform is shaped by that feedback.

What we build for automotive

OEE monitoring

Live availability, performance, and quality across lines and shifts.

Supplier scorecards

PPM, OTD, PPAP status, and quality trends — by program and by part.

Quality root cause

Correlate defects across supplier lot, line, operator, shift, and environment.

Production analytics

Throughput, scrap, downtime — sliced any way you ask.

Cost & variance reporting

Standard vs actual cost by SKU, with drilldown to the variance source.

Questions your team is already asking.

Real questions from automotive operations teams, answered in seconds rather than days.

Sample queries · Manufacturing & Automotive

"What was our scrap rate on the F-series headliner last week, by shift?"
"Which Tier 2 suppliers had PPM above 500 in Q3, ranked by program impact?"
"Show me OEE for Plant B today vs the same Tuesday last quarter."
"How much unplanned downtime did we have on Line 4 this month, and what caused it?"
"What's our variance on standard cost for the new battery module SKUs?"
"Which lots from supplier ACME-2241 are correlated with the warranty claims spike?"
"Forecast next month's tooling consumption based on current production schedule."
"Compare PPAP status across all new programs launching Q1."

KPIs the platform monitors continuously.

Every metric below is computed live from source systems, available as a conversational query, and pinnable as an automated monitor.

Production
OEE
Availability × performance × quality, by line and shift
Production
FTT%
First-time-through rate by program
Quality
PPM
Defects per million, by supplier and lot
Supply
OTD%
On-time delivery, by tier and program
Finance
PPV
Purchase price variance by category
Quality
COPQ
Cost of poor quality, traced to root cause
Inventory
DOH
Days on hand, by SKU and category
Launch
PPAP
Production part approval status, all programs

Illustrative engagement: Tier 1 chassis supplier.

An anonymized engagement profile drawn from typical Tier 1 operations. Names and specifics generalized — directionally representative of what a six-month engagement looks like.

Case Profile · TIER 1

From spreadsheet PPM tracking to live supplier intelligence in 90 days.

Company
Tier 1 chassis supplier, four NA plants
Revenue
~$1.4B annual
Source systems
SAP, Plex MES, supplier portal, custom quality DB
Engagement
90-day pilot, full rollout in 6 months

The starting point. Quality engineers were maintaining a 47-tab spreadsheet to track supplier PPM across three OEM programs. Updates lagged by 5–10 days. Root-cause analysis on a supplier escape took 2–3 weeks of manual SQL queries against SAP.

What we did. Connected SAP MM/QM, the Plex MES, and the supplier portal in week one. Modeled the company's program / part-number hierarchy so questions could be asked in operational language. Built a conversational layer for the quality team and pinned monitors for the top 30 suppliers.

What changed. Within two weeks, the quality team was running root-cause queries in under a minute instead of two days. Within 90 days, the conversational alerts had pre-empted three supplier escapes that the previous reactive process would have missed.

Six months later. The 47-tab spreadsheet is retired. Procurement and quality run shared supplier scorecards. The team's BI engineer was redirected from "build me this dashboard" requests to higher-leverage data engineering work.

~94%
Reduction in time to root cause
3
Supplier escapes pre-empted (first 90 days)
~12hrs/wk
Time returned to each quality engineer

Where the economics show up.

For manufacturers, ROI on conversational analytics shows up in three specific places. We instrument each so it's defensible to finance.

Time-to-answer

Quality, ops, and procurement leads recover 8–12 hours per week previously lost to spreadsheet wrangling. Compounds across teams.

Escape prevention

Continuous monitors on supplier PPM and lot-level quality data catch drift 5–15 days earlier than reactive reporting cycles. A single recall avoided pays for several years of platform.

BI capacity

Your data team stops being a ticket queue and gets back to engineering. Reported ratio: 1 conversational analytics seat displaces ~40 ad-hoc BI requests per quarter.

Connects to what you already run.

Native connectors for the systems automotive and discrete manufacturing already operate. No data warehouse migration required — though we work with yours if you have one.

SAP S/4 & ECC
Oracle EBS
Plex MES
Rockwell FactoryTalk
Siemens Opcenter
PTC Windchill PLM
Snowflake
Databricks
Azure Synapse
Supplier portals
Historian (PI, Ignition)
Custom REST / SQL

Built for the regulated manufacturing economy.

Automotive manufacturers operate under layered regulatory and customer-driven standards. The platform is designed to operate inside them.

IATF
IATF 16949 aligned

Lineage and audit trails support the documentation expectations of the automotive quality management standard.

SOC2
SOC 2 Type II architecture

Encryption at rest and in transit, least-privilege access, full audit logging.

ITAR
ITAR-aware deployment

US-only data residency option for defense-adjacent programs.

GDPR
GDPR & CCPA

Row-level masking and right-to-erasure workflows for European operations.

Ready to ask your shop floor a real question?

Book a 30-minute working session with our team. Bring one operational question your current tools can't answer fast. We'll show you what conversational analytics looks like against your kind of data.

Book an industry demo